2003Enter the Chinese market
The Toniolo family, present in different aspects of the stone industry for 3 generations and in the machine manufacturing industry since 1986, decided in 2003 to found AitalMAC with the aim to enter the Chinese market, an aim impossible to reach with Italian production costs.
2004 The first plant in Gao Chun was completed
In 2004 the family, that is Toniolo Romeo and his two sons, moved to China after the construction of the first plant in Gao Chun (Nanjing) was completed. AitalMAC’s objective since its establishment is to manufacture a high quality product with a reasonable price; this vision enables the company to quickly become an internationally recognized leader in the stone industry and other business as well.
2005-2009Invests in research and development
In the meantime AitalMAC invests in research and development, making in 2005 its first low footprint 3 phase motor, in 2006 starts the mass-production of CNC controllers with Japanese processors. In 2007 starts the manufacture of gearboxes and worm gear jacks, in 2008 AitalMAC expands its electronic components production with the addition of servo drives for AC brushless motors.
2010patents one of his products at china
In 2010, the family decides to use its know-how to develop its own machines and enter the international market under the AitalMAC name, closing all construction contracts for third parties.
The same year AitalMAC patents one of his products, the electric spindle for edge polishers. This patent is the first of a long series that are still filed to this day.
2011The newly founded company: Aitek
In 2011 the R&D and manufacture are divided. The machines manufacture is carried forward by AitalMAC while the R&D is passed on to the newly founded company: Aitek.
2014the CNC controller based on UNIX developed by Aitek
In 2014 AitalMAC is recognized as a software developer, having received a governmental certificate, AitalMAC becomes a full-fledged software house capable of certificating its own software.
In the same year AitalMAC certifies the CNC controller based on UNIX developed by Aitek, a technology that allows simultaneous interpolation of 9 axis with kinematic modules.
2015 Obtain a number of patents
In 2015 AitalMAC files the patent for the tool wear compensation which is used in the CNC to always achieve a perfect finish.
Also during the same year AitalMAC files other patents, including the design of both the BK and MST series.
The constant evolution takes AitalMAC to patent the system for the manufacture of diamond tools with 3D printers.
2016Orbit A5 Bridge Saw
In 2016 AitalMAC start the manufacture of CNC controllers on ARM processors.Production of the Orbit A5 Bridge Saw begins
2017EPR3500 (Edge Polisher Robot)
The single head edge polisher Luca 88 in production since 1988 by now technically obsolete is revised, and gives birth to the EPR3500 (Edge Polisher Robot).
Tests for the fine tuning of the DMS One begin (Digital Measurement System).
2018DMS One Laser Templator
DMS One Laser Templator
Production of the DMS One Laser Templator begins.
5 Axis CNC Bridge Saw Orbit B5
Orbit B5, a 5 axis CNC Bridge saw, to meet customers needs.
Miter Saw MST350
Heavy duty miter saw. The rigid structure eliminates vibrations and gives a sharp edge on your miters.
2019Biggest CNC Work Center KT48
- AitalMAC adds the new bigger and better KT48 CNC Work Center to its line of machines, which becomes the biggest CNC work center on the market.
- AitalMAC in March at the Xiamen stone fair, presents the Orbit A5 5 axis CNC SawJet, a hybrid machine with 5 axis saw and 5axis waterjet capability, also presented at the show the new KT12 a revolutionary CNC controlled robot for stone sink cut-out.
- AitalMAC adds a new model to the production, the Obit A5 5 axis CNC SawJet a fully equipped 5 axis saw machine combined with 5 axis waterjet capabilities.
- The Orbit A5 cement itself as a world-class stone bridge saw, it includes everything that a technologically advanced bridge saw requires today.
- AitalMAC adds a new model to the production, the CNC Sink Center KT12, the easiest to operate automatic sink cutout machine on the market.
- The new KT12 Sink CNC from AitalMAC has amazing success, thanks to its ease of use, and incredible performance while processing accurate sink cutouts with speed.
- AitalMAC starts the production of the newly redesigned KT38 CNC Work Center, more attractive, more powerful, more rigid, and faster.
- AitalMAC has amazing customer response from the new bigger and better KT48 CNC Work Center, the best CNC work center on the market.
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The KT48 proves itself as the best premium countertop contouring center, to provide countless options to move your production shop boldly into the future seamlessly. This 3-Axis CNC can complete a series of work independently, such as stone cutting, sink cutouts, drain boards with grooves processing, and edge polishing.
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AitalMAC opens market in Russia, and start the design of machines for the Russian market.
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AitalMAC applies for the construction of a new building, to expand its production capacity.
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AitalMAC new world patents for:
• “Encoder stabilizing shim” a new smart system that guarantees the accuracy of the DMS One Laser Template.
• “Rapid automatic fixture system” the future of CNC vacuum pods, will revolutionize the use of the CNC work center in the stone industry.
• “Horizontal multi joint mechanical arm” the new design on which the KT12 is based on.
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AitalMAC starts the production of a new series of spindles to cut and contour Dekton and other similar solid surface materials
2020Multi-tasking Machining Center Orbit A8
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AitalMAC new plant is in operation. New building of 3250 square meters (35000 square feet) 14 meter tall (46 feet), with two 5 Ton cranes, one 10 Ton and one 20 Ton capacity crane, will streamline AitalMAC production capacity, enabling faster delivery times, better engineering facility, more research and development space, and a new 400 square meter (4300 square feet) presentation hall for AitalMAC’s latest production models and fully automated smart stone factory.
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AitalMAC successfully develop new machines,A8 is the all-in-one reliable machine that can do it all, bridge saw, CNC router, edge polisher, and waterjet, a combination of all of the indispensable machines to fabricate kitchen countertops.
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AitalMAC new world patents for a Multi-tasking Machining:
• PCT/CN2020/113482
• CN202010896807.3
• CN202021858851.7
2021WJ5 5 axis waterjet
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Aitalmac spindles. Updating the entire production of spindles to class Y3 has brought significant improvements in performance and efficiency. In particular:
1.Improved efficiency: The efficiency of the new spindles has been improved by over 20%, meaning these motors convert a higher percentage of input energy into useful mechanical energy.
2.Increased torque: Despite the size remaining the same, the level of force or torque delivered by the motors has been increased. This could result in a greater capacity for torque application for various applications.
3.Reduced energy consumption: Despite the increase in force, the overall energy consumption of the motors has been reduced. This can lead to more efficient and environmentally sustainable operation.
4.Wide torque range: Thanks to the upgrades, the torque range of the motors has been expanded. This means the motors can be used in a wider range of applications, adapting to different torque requirements.
These improvements are significant as they contribute to making the spindles more efficient and effective in a variety of industrial applications.
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AitalMAC's WJ5 5 axis waterjet for Dekton and porcelain, for kitchen top cutting and artistic flooring and ornaments.
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The Vertical stacker allows for flexible storage and adjustment of stone components, occupies a small footprint, and enables manual adhesive work on the backside.
2022Water Treatment Plant
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Aitalmac commenced the production of wastewater clarification systems resulting from stone processing, known as WTP (Water Treatment Plant). This machine clarifies in real-time with a 90% energy savings. Thanks to CNC flow control logic, both flocculants and coagulants are reduced by over 90% compared to the old system.
- Commencement of production of the 411 vertical edge polisher of small dimensions, suitable for backsplash that traditional machines either cannot work on or struggle with.
- New Bridge Saw Orbit A5 D625,Can install a large saw blade with a diameter of 625mm and two spindles.
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12-axis CNC milling machine. Every year, we share the progress and achievements we have made, and this year is a particularly special chapter. We have successfully completed the design and construction of a 12-axis CNC machine, specifically designed to meet our quality and production needs. The milling machine was conceived in-house, leveraging our experience and passion for manufacturing machine bases. With impressive specifications, dimensions of 2500x2500x9000 millimeters, and 12 axes dedicated to base processing, now, with the milling machine fully operational, we are ready to fully exploit its extraordinary capabilities to create machine bases with unprecedented precision and efficiency.
2023Automate countertop manufacturing process
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Aitalmac showcased our automated production line with dedicated robots for positioning cut parts on CNC machines for contouring at the Xiamen trade fair. This demonstration highlighted our advanced technology and precision engineering, representing a significant step forward in our production to ensure consistent quality and increased processing efficiency.
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AitalMAC adds a new model to the production,Table Switching System for AitalMAC's 5Axis CNC bridge saws.
Swift Table Transitions: Discover how our system facilitates rapid and precise table exchanges, minimizing downtime and boosting productivity.
Efficient Part Unloading: Simplify the unloading of finished parts, ensuring quick removal with easy access from all sides.
- Aitalmac has acquired a new sheet metal laser cutting machine capable of handling sizes up to 6000x2500mm and a maximum thickness of 22mm. This new investment replaces the previous plasma cutting system, leading to substantial improvements in work quality while simultaneously contributing to cost reduction in production.
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EtherCAT: We are pleased to announce that AitalMac is now officially a member of EtherCAT hardware manufacturers. You can find further details about our membership at https://www.ethercat.org/search/default.aspx?lg=en.